KWIS-FIBC-V4.0.0 Feature Catalog

User has to configure camera parameters and app settings via the launch file available in app data

User can test autocut functions to validate that the setup is correct

Available via KVP because the app must be launched from KVP

Managed in KVP, supporting admin, supervisor, and operator roles

Allows user to add, edit, and delete recipes. Each recipe has an associated model, and the defect category is automatically assigned based on the model. Users can group recipes, set size sensitivity and thresholds, and defects that meet the condition are not allowed and considered for cut planning

Shows the health of each camera, including frame count and inference time

Shows the health of KWIS PLC and remote PLC

Shows app health status (idle, running, engaged)

Displays all dancer sensor turning on events

Shows all cutter sensor turning on events

Shows front and back encoder values during loop close

Displays auto cut communication events, including cycle start, machine readiness, and acknowledgement timestamps

System stores error logs with codes

System records user activity in system logs as an activity

All software and hardware components store their states (available, connected, running, fault) in the component state log

Shows the first, second, and third body counts in real time

Shows defect fabric in kg, body count, and meter

Shows the total inspected meter and total defects identified

With support from the data compute node and data sync module, the system syncs data to the cloud and displays the Looker dashboard, including system state logs, roll data, body data, and defect data

User can enter roll ID, GSM, width, roll weight, roll length, loom ID, and layer type before inspection starts

User can select a work order for primary length; based on the target and pieces cut, the system updates the work order status

Allows the user to set a variable fabric distance between the camera and stopper, controlling where defects will be cut; machine stops after completing the work order

Allows the user to set a batch size for primary cut length; machine stops after the specified number of pieces are completed

User can continue a stopped inspection using the same roll ID

Generates an alert if the dancer sensor does not work for 40 meters

Generates an alert if the cutter sensor does not work for twice the cut length

Generates an alert if the front encoder value is below 90% of the cut length for three consecutive cycles

Generates an alert if the back encoder value is below 90% of the cut length for three consecutive cycles

If communication fails between PC and PLC, system retries three times; if still not connected, it generates an alert

If the software cannot store data into the database, it retries three times; if still not connected, it generates an alert

Can be configured to beep at the start or end of a defective body; beep is not continuous

Green light indicates the second length throughout the body

Yellow light indicates the third length throughout the body

Red light indicates a defective body throughout its length

Generates a popup when the roll is not started but the cutting machine is running

Generates a popup and prevents roll start if the entered cut length is greater than cam-to-stopper distance plus offset in autocut or recut

System gives a popup on startup when the license is about to expire

In semi-auto mode, system accepts one length and provides a stopping distance to the last defect on the panel

In auto cut mode, system accepts one length plan and sends the cutting distance to the cutting machine

In re-cut mode, system accepts three lengths and selects the best length based on defect positions, then sends it to the cutting machine

Allows user to set the maximum length of a defective body; for continuous defects, the system cuts the body into the specified maximum length

Provides the same functionality as auto cut but via electrical integration with the cutting machine for cutter, start, etc.

Fabric map updates in real time, showing each camera, its covered region, projected body lines, cutter positions, and defect locations mapped to the real world

In semi-auto mode, system stops at each defect on the panel

In semi-auto mode, system stops at the last defect on the panel

Top Bottom mode is available only in semi-auto or auto cut systems